I believe I have seen that before. I think it is because the old xml files you have do not have the new field in the xml itself. For instance,
The old form xml was:
<Foo><Bar></Bar></Foo>
And the new one now has:
<Foo><Bar></Bar><NewField></NewField></Foo>
You need to add <NewField></NewField> to your old xml. That may be the issue. I do not know a good solution off hand but I know someone here may have a good suggestion.
Jason
http://www.k2distillery.com/