Yuck. I guess the one thing I might try is to removed the promoted property, publish, re-add the promoted property, republish. Then just open one existing XML and see if the promoted property is populated - generally you just have to "touch" the XML to get the property to update (as long as it is associated with a field that is in the XML you open). If that works, you should be able to just copy all the files from the library to get the data to populate - hopefully that won't fire any alerts. Sadly, the Windows Explorer option is no longer available, but you might be able to make it work in Edge set to use IE compatibility. Or maybe you could use PowerShell to download all the files in the library - again, you can test by just downloading a few and see if the data populates.... SharePoint designer may also be an option for copying the files.
Hilary Stoupa
